TRIPLE ACTION MACHINE OPERATING MANUAL-installation details of triple action

TRIPLE ACTION MINI JUMBO MODEL

Triple Action Mini Jumbo

  • Medium Category machine equipped with five cylinders.
  • Efficient for producing bales of medium weight ranging from 25Kg to 50 Kg.
  • Average Baling time is 60-70 seconds.
  • Machine is available in different sizes meant for satisfying needs of all kind.

 

 

 

 

 

 

 

CIVIL FONDITION –

As machine is fully loaded on girder that’s why no special fondition required on plane surface needed

AREA DIMENSION-

A = LXB(IN FOOT)

WHOLE FOR EJECTOR CYLINDER TO EJECTOR THE BALE

ALL PARTS INSERTED IN THE OIL TANK DURING TRANSPORTATION –

 

 

 

 

 

 



Pages index –

  1. Electrical details
  2. AC DETAILS
  3. Machine removable part during loading and fit after unloading for installation
  4. Side cylinder
  5. Ejector cylinder
  6. Fitting of pressure plate
  7. Full machine preview
  8. Operation for machine
  9. precaution


Page – 1

ELECTRIC MOTOR CONNECTION DETAILS-

30HP,MOTOR 3 PHASE 1440 R.P.M,440 volt 50 hertz frequency(make star delta connection)

  1. Required starter – above 40hp , like 50 hp ,100 ampere containing oil (make bentex or other company brand) for no overloading on motor,as on overloading starter trip the connection
  2. Required main switch – 100 ampere
  3. Make sure motor will rotate in clockwise direction,and when motor rotate tank should be fully filled with oil ,if tank is empty then pump take air on rotating insist of oil


WIRE REQUIRED –

12MM 3 CORE WIRE REQUIRED DISTANCE ACCORDING TO GAP BETWEEN MOTOR AND STARTER(MAKE – RR CABEL,HAVELLS)

 



Page – 2

AIR CONDITIONER DETAILS –

 HEAT EXCHANGER CHILLER – CAPACITY 2 TONS

3 PHASE,440 v

 (necessary for all machine who runs more than 3 hours daily.

FOR THE CONTINUOUS WORKING OF MACHINE UPTO 10-15 HRS WITHOUT ANY BREAKAGE IN PERFORMANCE AND PRESSURE

 IT HELPS IN COOLING OF OIL AND PUMP WHICH GIVES EXTRA LIFE TO PUMP ,OIL AND EVERY  RUBBER PART.

 PROTECT OIL FROM CONDENSING DUE TO HEAT



Page – 3

Machine images before loading –

 

 

 

 

Parts which removed before loading-

 

 

 

 

1.Side cylinder- side cylinder pressure plate,1 pipe line,spool

 2.Ejector cylinder,ejector cylinder pressure plate,2pipe line,spool(in oil tank)



PAGE – 4

SIDE CYINDER –

Lift the side cylinder with the help of hook by tying chain(through crane or any lifter,capacity lift upto 200- 500 kgs weight)

Then make side cylinder flench parallel to flench holder, when flench is exactly become parallel to flench holder,to sure its parallel position take one bolt pass through flench to flench holder,then screwed it.(shown in image-4.0 )

Similarly – all three other bolt also pass from whole of flench to flench holder and then screwed it(position of bolt shown in image-4.0)

  1. Bolt is used to fit the side cylinder on flench(botl qty 4pcs,positon is shown in image- 4.0
  2. One line nut from pipe line L1 below to the side cylinder(nut shown in image 4.2) is to be fitted
  3. Then fit and screwed properly side cylinder pipe line,L2(shown in image-5.0)
  4. Make sure all nut screwed tightly and properly,so that there is no leakage during operation.

Image 4.0

 

 

 

 

 

Pressure plate of side cylinder(4.1)

 

 

 

 

Side cylinder image(4.2)

 

 

 

 



PAGE – 5

EJECTOR CYLINDER –

EJECTOR CYLINDER IS USED TO EJECT THE BALE FROM THE CHAMBER(OPERATED BY LEVER L2 INDIVIDUALLY)

Ejector cylinder –

Required pit for installation, pit size area = LXB= 3footx3foot and depth 4foot

Then fit on the holder plate of ejector cylinder with the help of bolt(qty 6 pcs)

THEN – fit ejector pipe line – epl 1 and epl 2 (as shown in images)

Epl1 is above then epl2 (shown in below images)

 

 cylinder

 

 

 

 

 

 



Page – 6

Operation After fitting of side and ejector cylinder

Now its turn to clean the oil tank properly,as during loading and unloading some valve drop the oil which is left during testing,

As oil filled in the tank fully so that hydraulic pump immersed fully not partially

Before starting of motor –

Check the oil pipe line is properly screwed,so that there is no wastage of oil then take 1 to 2 small bucket so that if there is any leakage then you can put that bucket below leakage.then you can again insert the oil in oil tank.

Motor will rotate in clockwise direction,if not then your connection is wrong.

                              Pressure plate( figure -A1)

hydraulic pressure plate

 

 

 

 

for fitting pressure plate of side cylinder and ejector cylinder pressure plate– (parts required spool-qty 2pcs,pressure plate of both cylinder qty – 2pcs

1st push lever L1 so that door cylinder will open upto its position and then left the lever

time to fix the pressure plate

First for side cylinder-

land 1 person inside the chamber then stand vertically the pressure plate of side cylinder

 pressure plate plane surface side is in front of plate and its whole side is in front of side cylinder shaft,to move the pressure any person can sit on chamber plate and then push the pressure plate towards side cylinder shaft till pressure plate bore( shown in figure -A1) come over side cylinder shaft at that position when both of there whole come equally to each other

try to adjust pressure plate of side cylinder like that its  whole dia will come over the side cylinder shaft dia and adjust over each other in that position so its pressure plate whole come over shaft cylinder whole and you can see both of whole equally set on each other at 90 degree,whole spool will fit into it and may be some pressure by hitting applied through hammer .

similarly for pressure plate of ejector cylinder



PAGE – 7

MACHINE PIC AFTER FULL INSTALLATION –

IMAGE 5.0

hydrolic pressure machine

 

 

 

 

IMAGE 5.1

 pressure pressing machine

 

 

 



PAGE-8

0PERATION

Pull lever L1,

Door cylinder starts,then lock cylinder,main cylinder and in last side cylinder will move then see the pressure guage when it shows 2500 psi pressure then push the lever after that all cylinder will back 1 by 1 till door cylinder

Pull lever L2,

To eject the bale from the chamber ,then push the lever L2 after removing of bale then push lever and ejector cylinder go back to its position



PAGE – 9

Precaution –

BEFORE STARTING OF MOTOR connection CLEAN THE OIL TANK,JOIN ALL THE MACHINE PARTS AND PIPE LINE S OIL NOT DRAWN FROM ANY LINE AND AFTER CLEANING THE TANK THEN PUT THE OIL INTO THE TANK THEN GO FOR MOTOR CONNECTION

 

1.Motor always rotate in clock wise direction(make star delta connection)

  1. Start AC 20 min before starting of machine through motor
  2. Clean hydraulic pump filter time to time
  3. Always tight the bolt and nut of every cylinder time to time
  4. Make sure ejector cylinder will fitted after ejecting  bale to its proper     position
  5. clean the ejector cylinder pit area always
  6. when machine chamber start make sure nobody touch the chamber and a distance of 2 foot should be maintained during cycle time
  7. always fill scrap into the chamber upto chamber level only,access filling of scrap above chamber level may cause accident
  8. clean the condensing unit with help of blower

 

 

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