TRIPLE ACTION MACHINE  INSTALLATION GUIDE AND OPERATING MANUAL-

TRIPLE ACTION MINI JUMBO MODEL

 

 

 

  

 

 

 

CIVIL STRUCTURE –

As machine is fully loaded on girder that’s why no special structure required only plane surface needed

AREA DIMENSION-

A = LxB(IN FOOT)

WHOLE FOR EJECTOR CYLINDER TO EJECT THE BALE

ALL PARTS INSERTED IN THE OIL TANK DURING TRANSPORTATION –

 

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Pages index –

1. Electrical details
2. AC DETAILS
3. Machine removable part during loading and fit after unloading for installation
4. Side cylinder
5. Ejector cylinder
6. Fitting of pressure plate
7. Full machine preview
8. Operation for machine
9. precaution

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Page – 1

ELECTRIC MOTOR CONNECTION DETAILS-

30 HP,MOTOR 3 PHASE 1440 R.P.M,440 volt 50 hertz frequency(make star delta connection)

1. Required starter – above 40 hp , like 50 hp ,100 ampere containing oil ( other company brand) for no overloading on motor,as on overloading starter trip the connection
2. Required main switch – 100 ampere
3. Make sure motor will rotate in clockwise direction,and when motor rotate tank should be fully filled with oil ,if tank is empty then pump take air on rotating insist of oil

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WIRE REQUIRED –

12 MM 3 CORE WIRE REQUIRED DISTANCE ACCORDING TO GAP BETWEEN MOTOR AND STARTER

 

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Page – 2

AIR CONDITIONER DETAILS –

 HEAT EXCHANGE CHILLER – CAPACITY 2 TONS

3 PHASE,440 v

 (necessary for all machine who runs more than 3 hours daily.

FOR THE CONTINUOUS WORKING OF MACHINE up to 10-15 HRS WITHOUT ANY BREAKAGE IN PERFORMANCE AND PRESSURE

 IT HELPS IN COOLING OF OIL AND PUMP WHICH GIVES EXTRA LIFE TO PUMP ,OIL AND EVERY  RUBBER PART.

 PROTECT OIL FROM CONDENSING DUE TO HEAT

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Page – 3

Machine images before loading –

Parts which removed before loading-

 

 

1.Side cylinder- side cylinder pressure plate,1 pipe line,spool

 2.Ejector cylinder,ejector cylinder pressure plate,2 pipe line,spool(in oil tank)

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PAGE – 4

SIDE CYLINDER –

Lift the side cylinder with the help of hook by tying chain(through crane or any lifter,capacity lift up to 200- 500 kg weight.

1. Bolt is used to fit the side cylinder (bolt  qty 4 piece , position is shown in image- 4.0
2. One line nut from pipe line L 1 below to the side cylinder(nut shown in image 4.2) is to be fitted
3. Then fit and screwed properly side cylinder pipe line,L 2(shown in image-5.0)
4. Make sure all nut screwed tightly and properly,so that there is no leakage during operation.

Image 4.0

Pressure plate of side cylinder(4.1)

 

 

Side cylinder image(4.2)

 

 

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PAGE – 5

EJECTOR CYLINDER –

EJECTOR CYLINDER IS USED TO EJECT THE BALE FROM THE CHAMBER(OPERATED BY LEVER L 2 INDIVIDUALLY)

Ejector cylinder –

Required pit for installation, pit size area = L X B= 3 foot x 3 foot and depth 4 foot

Then fit on the holder plate of ejector cylinder with the help of bolt(qty 6 piece)

THEN – fit ejector pipe line – e p l 1 and e p l 2 (as shown in images)

E p l 1 is above then e p l 2 (shown in below images)

 

 

 

 

 

 

 

 

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Page – 6

Operation After fitting of side and ejector cylinder

Now its turn to clean the oil tank properly,as during loading and unloading some valve drop the oil which is left during testing,

As oil filled in the tank fully so that hydraulic pump immersed fully not partially

Before starting of motor –

Check the oil pipe line is properly screwed,so that there is no wastage of oil then take 1 to 2 small bucket so that if there is any leakage then you can put that bucket below leakage.then you can again insert the oil in oil tank.

Motor will rotate in clockwise direction,if not then your connection is wrong.

                              Pressure plate( figure -A 1)

 

for fitting pressure plate of side cylinder and ejector cylinder pressure plate– (parts required spool-qty 2 piece,pressure plate of both cylinder qty – 2 piece

1^st push lever L 1 so that door cylinder will open up to its position and then left the lever

time to fix the pressure plate

First for side cylinder-

land 1 person inside the chamber then stand vertically the pressure plate of side cylinder

 pressure plate plane surface side is in front of plate and its whole side is in front of side cylinder shaft,to move the pressure any person can sit on chamber plate and then push the pressure plate towards side cylinder shaft till pressure plate bore( shown in figure -A 1) come over side cylinder shaft at that position when both of there whole come equally to each other

try to adjust pressure plate of side cylinder like that its  whole diagram will come over the side cylinder shaft diagram and adjust over each other in that position so its pressure plate whole come over shaft cylinder whole and you can see both of whole equally set on each other at 90 degree,whole spool will fit into it and may be some pressure by hitting applied through hammer .

similarly for pressure plate of ejector cylinder

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PAGE – 7

MACHINE PIC AFTER FULL INSTALLATION –

IMAGE 5.0

 

IMAGE 5.1

 

 

 

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PAGE-8

Pull lever L 1,

Door cylinder starts,then lock cylinder,main cylinder and in last side cylinder will move then see the pressure gauge when it shows 2500 psi pressure then push the lever after that all cylinder will back 1 by 1 till door cylinder

Pull lever L 2,

To eject the bale from the chamber ,then push the lever  L 2 after removing of bale then push lever and ejector cylinder go back to its position

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PAGE – 9

Precaution –

BEFORE STARTING OF MOTOR connection CLEAN THE OIL TANK,JOIN ALL THE MACHINE PARTS AND PIPE LINE S OIL NOT DRAWN FROM ANY LINE AND AFTER CLEANING THE TANK THEN PUT THE OIL INTO THE TANK THEN GO FOR MOTOR CONNECTION

 

1.Motor always rotate in clock wise direction(make star delta connection)

2. Start AC 20 min before starting of machine through motor
3. Clean hydraulic pump filter time to time
4. Always tight the bolt and nut of every cylinder time to time
5. Make sure ejector cylinder will fitted after ejecting  bale to its proper     position
6. clean the ejector cylinder pit area always
7. when machine chamber start make sure nobody touch the chamber and a distance of 2 foot should be maintained during cycle time
8. always fill scrap into the chamber up to chamber level only,access filling of scrap above chamber level may cause accident
9. clean the condensing unit with help of blower